15 KW Electric Buggy

by Sidney Kantor

I do these write-ups when I get time to share the knowledge with others who may be interested but sitting down and really doing them well takes time, something that I have a finite amount of. So in the interim please enjoy some pictures from some of the electric vehicles I've built along with some of the motor controllers I've designed.

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Latest picture of the electric buggy.

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Built and welded from scratch a fully suspended electric buggy.

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24V deep cycle batteries. I should have gone with a 48V motor controller but was space was limited.

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Quick and dirty power switch and potbox just for testing.

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Alltrax 24V 400A motor controller.

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Another shot of the buggy.

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Another shot of the buggy.

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Another shot of the buggy.

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Alltrax motor controller wiring and solenoid.

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This rear swing arm and powertrain definitely required some thinking but it turned out well. Note the disc brakes. They don't don't work for some reason :-).

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Shot from the driver's seat.

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Upgraded to 72 volt controller with reverse.

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Early testing of new LiFeP04 custom battery pack in 3P16S configuration to give around 52.8 volts and 75 Ah capacity.

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New 3D printed control panel with on/off and forward/reverse swithes.

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The first electric vehicle I built for my son. It originally used a 12V surplus winch motor which definitely had some pep but a terrible duty cycle. That combined with the fact that I was powering it with 24V and, yeah, it burned up. The new version of this vehicle now uses a 130V, 3 HP surplus treadmill motor which is nearly indestructable and smooth as silk.

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Early photo.

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A new and improved version of the buggy. There is a version 3 which is even better but I need to get some pics of it and once I do I will include them here.

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This is the gokart that started it all. This later was turned into the blue buggy above.